KTM 540 Big Bore Kit, and Various Other KTM Bits
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Thread: KTM 540 Big Bore Kit, and Various Other KTM Bits

  1. #1
    Join Date
    Feb 2012
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    34

    Default KTM 540 Big Bore Kit, and Various Other KTM Bits

    Hello all,

    I purchased this 540 kit for my 2004 450 EXC a little while back and was planning to build an all-out SMR monster this winter, but unfortunately my financial situation is forcing me to not carry through with the project. It's a used kit but with low hours on it. The parts are in great shape and the cross-hatching is still perfect on the cylinder. The piston has a tiny mark on the top of it from what I believe is a possible shipping or installation ding, but that's the only issue. I lightly scrubbed it with a fine scotchbrite pad however, and the carbon comes right off, I would venture to guess this is a very low hour kit. The piston is stamped with a 97 on it, so this is a confirmed 540cc kit.
    Price is $300 shipped.






    I also have a rear shock from a 2008 250 SXF. It was revalved for a 175 pound rider. I will get the spring part number as well. I was going to swap it out with my current shock but never got around to it.
    I paid $250 plus shipping for it, and would like to get $100 shipped.





    Stock 2004 450 EXC Speedo, should have right around 2250 miles on it. No tripmaster switch though. It worked well on my bike and all the plugs are still attached.
    $40 shipped




    I have a clutch slave cylinder guard from KTM Hard Parts. It is anodized orange, and fits my 2004 450 EXC, so just double check that it fits your bike as well. It's in good shape, looks like it took one light chain slap.
    $30 shipped


    Stock clutch cover off of a 2004 450 EXC - SOLD!!!
    Last edited by RideRed0331; 09-12-2012 at 12:24 PM.

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  3. #2
    Join Date
    Jun 2011
    Location
    Mooresville, NC
    Posts
    219

    Default

    Got a speedometer?
    07 KTM 540 XC-W
    03 Tundra
    96 SeaDoo XP

  4. #3
    Join Date
    Feb 2012
    Posts
    34

    Default

    I have the stock KTM speedo/odometer, no tripmaster switch though. I can post a few pictures tomorrow of that as well.

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  6. #4
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    Feb 2012
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    Default

    Updated with info and pictures!

  7. #5
    Join Date
    Aug 2012
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    13

    Default pm'd

    PM'd ya on the clutch cover

  8. #6
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    Feb 2012
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    34

    Default

    All PM's replied to!

  9. #7
    Join Date
    Feb 2012
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    34

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    Make me some offers! I want this stuff gone ASAP!!

  10. #8
    Join Date
    Feb 2012
    Posts
    34

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    Sale pending on the 570 kit

  11. #9
    Join Date
    Feb 2012
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    34

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    Clutch cover is SOLD!! 570 kit is still sale pending!!

  12. #10
    Join Date
    Jun 2010
    Posts
    23

    Default

    just gonna save you some grief... that 570 kit is not a 570 kit, piston pictured is a oem ktm piston max size for that is 97mm and thumper doesent use ktm pistons, 95mm stock 525, 97mm 540 kit, 99mm 570 kit. sorry if im wrong just doesent look right

  13. #11
    Join Date
    Feb 2012
    Posts
    34

    Default

    You sir, are correct. There was a mixup between the previous seller and myself. The piston is stamped 97mm. The price has now been updated to reflect the fact that is a 540 kit and not a 570 kit. Thanks for the catch, you saved me some serious potential trouble down the road!

    Anyways, BUMP for updates to descriptions and lowered prices!!!

  14. #12
    Join Date
    Sep 2012
    Posts
    0

    Default 540 kit

    I'm interested in the 540 kit what is your best price shipped to Seattle? I imagine it will likely need new rings at least. Let me know, and I can be reached @206-763-7222 days or @206-605-1041 cel. Thanks, Nate

  15. #13
    Join Date
    Feb 2012
    Posts
    34

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    PM's replied to! BUMP!

  16. #14
    Join Date
    Oct 2007
    Location
    Colorado, it sucks out here don't come
    Posts
    719

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    Quote Originally Posted by Trollmotors View Post
    I'm interested in the 540 kit what is your best price shipped to Seattle? I imagine it will likely need new rings at least. Let me know, and I can be reached @206-763-7222 days or @206-605-1041 cel. Thanks, Nate

    Welcome to the forum. I hope you're shopping for some wheels on here too. I now have an orange bike, but it only has slick wheels.
    '07 KTM 505 SX/SMR
    '03 DRZ400e not completely stock anymore...
    also race my wife's WR250x or even XT225 at times if classes permit

  17. #15
    Join Date
    May 2010
    Location
    Sparks, Nevada, United States
    Posts
    244

    Default

    Pm sent
    2002 KTM570sm
    2006 DRZ400sm
    "Dam Sport Bikes Slowing Me Down"

  18. #16
    Join Date
    Apr 2005
    Posts
    36

    Default

    540 + big bore... PM sent

  19. #17
    Join Date
    Feb 2012
    Posts
    34

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    Sorry for the delay! Had to leave for a few days on a personal matter. PM's are being replied to now.


    540 KIT IS SOLD!
    CLUTCH COVER IS SOLD!


    Everything else still currently available...

  20. #18
    Join Date
    Mar 2008
    Posts
    260

    Default bore kitkit

    sent pm
    tracking info

  21. #19
    Join Date
    Feb 2012
    Posts
    34

    Default

    UPDATE: All parts have been shipped!! I apologize for not answering PM's for a while, I needed to head up north and take care of some serious family stuff, and did not have access to a computer while I was gone. All PM's have been replied to as well!! I am finally back home and will be able to ship/respond immediately. Also, here are the pictures of the case saver (looks like it took one hit already):





    SOLD LIST: 540, CLUTCH COVER, SPEEDO

    STILL FOR SALE LIST: SHOCK, CASE SAVER

  22. #20
    Join Date
    Aug 2010
    Posts
    7

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    Are the stock 2004 450 EXC Speedo and rear shock from a 2008 250 SXF available?

  23. #21
    Join Date
    Feb 2012
    Posts
    34

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    Speedo is sold, but the rear shock is still for sale. Thanks

  24. #22
    Join Date
    Feb 2012
    Posts
    34

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    Shock is SOLD!!!


    Last little thinggy left is the case saver. $22 shipped!!

  25. #23
    Join Date
    Jan 2009
    Posts
    438
    Items for Sale

    Default

    Quote Originally Posted by RideRed0331 View Post
    Shock is SOLD!!!


    Last little thinggy left is the case saver. $22 shipped!!
    pm sent

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